12 Modular Solutions.
One Connected Framework.

Find your task, explore the relevant modules and build a project selection. Requirements, documents, the digital twin and site controls share one connected data structure.

Browse the modules

Technical Documentation & Archive Management

Enforces strict version and revision control, ensuring only current approved document packages are released for fabrication and construction—eliminating installation errors.

Challenges & Risks

Problems Addressed by the Module

  • Schedule delays due to outdated revisions: Issuing obsolete drawings to the site leads to incorrect installations, subsequent dismantling, and costly rework.
  • Paper-based data silos: Engineering teams lose hundreds of hours manually searching for information across paper archives and disconnected network folders.
  • Protracted approval cycles: Lengthy and untraceable comment exchanges among the Owner, General Designer, and Contractors.
Core Capabilities

Core Functionality

  • Strict version and revision control: Guarantees that only "Approved for Construction" (AFC) packages reach the site, systematically blocking outdated revisions.
  • Electronic Digital Signatures (e-Signatures): Legally binding, multi-role digital review and document approval workflows.
  • Attribute and semantic search: Instant navigation via metadata (e.g., KKS/RDS-PP codes) with contextual linkages between drawings and equipment.
Business Value & ROI

Business Value & ROI

  • 100% elimination of drawing-related rework: Complete eradication of construction errors caused by revision mismatches.
  • 2–3x faster approval cycles: Drastic reduction of non-productive engineering time spent on information retrieval and approvals.
  • 20–50% cheaper facility handover: Achieved through the automated generation of verified, digital As-Built documentation packages.

Engineering Data & Equipment Registers

Eliminates data loss and discrepancies across project stakeholders by unifying equipment specifications, process lines, and engineering attributes into a structured digital model.

Challenges & Risks

Problems Addressed by the Module

  • Engineering data silos: Designers, contractors, and owners maintain isolated spreadsheets, causing conflicts across equipment registers.
  • Manual reconciliation errors: Weeks of non-productive labor spent cross-checking specifications, cable schedules, and process lines.
  • Coding errors and attribute loss: Inconsistent equipment coding across project phases causes chaos during procurement and installation.
Core Capabilities

Core Functionality

  • Single Source of Truth (MDM/SSoT): A centralized repository for all engineering attributes, cable schedules, and equipment specifications.
  • Hierarchical breakdown structures: Full support for Plant (PBS), Functional (FBS), and Geographical (GBS) Breakdown Structures for complex assets.
  • Seamless API integrations: Real-time data synchronization with Primavera P6, CAD platforms, and corporate ERP/EAM systems.
Business Value & ROI

Business Value & ROI

  • Savings exceeding 10% of total asset cost: Cumulative lifecycle effect of utilizing a unified engineering data platform.
  • 10–30% lower IT infrastructure costs: Elimination of redundant databases and disconnected contractor software systems.
  • 10–15% reduction in spare parts inventory: Achieved through catalog unification and absolute precision of engineering attributes during procurement.

Federated 3D Models & Multidisciplinary Coordination

Integrates discipline models with engineering data to automatically detect geometric and spatial clashes before releasing packages to fabrication and construction.

Challenges & Risks

Problems Addressed by the Module

  • Field-level multidisciplinary clashes: Discovering interferences between piping, HVAC ducts, and structural elements directly during site installation.
  • Critical cost of site rework: Fixing defects in poured concrete or erected steel is exponentially more expensive than virtual coordination.
  • Isolated design decisions: Inability to comprehensively evaluate multidisciplinary nodes relying solely on flat 2D drawings.
Core Capabilities

Core Functionality

  • High-performance 3D viewer: Web-based rendering of ultra-heavy assemblies (up to NPP scale) without requiring heavy local CAD installations.
  • Automated clash detection: Identification of geometric interferences across Architectural, Structural, MEP, and HVAC disciplines.
  • Interactive 2D/3D linkage: Direct navigation from a federated 3D model element to its associated 2D drawings and equipment data sheets.
Business Value & ROI

Business Value & ROI

  • Elimination of up to 95% of spatial clashes: Resolving multidisciplinary conflicts before material procurement and contractor mobilization.
  • 5x reduction in site clashes: Radical decrease in physical rework (validated by international mega-project benchmarks).
  • 15–20% cheaper complex installations: Driven by precise spatial planning and zero installation rework.

Requirements Management & End-to-End Traceability

Ensures continuous compliance by linking contractual and regulatory requirements to 3D model elements, documentation, and handover records with full bi-directional traceability.

Challenges & Risks

Problems Addressed by the Module

  • "Buried" obligations: Losing track of critical contractual and safety requirements (e.g., IAEA, ISO) inside multi-thousand-page text specifications.
  • Regulatory licensing blockades: The risk of facility commissioning delays due to the inability to prove full regulatory compliance to authorities.
  • Uncontrolled scope creep: Project scope expansion and budget inflation due to the lack of strict ties between executed work and original requirements.
Core Capabilities

Core Functionality

  • Centralized requirements registry: Decomposition of codes, standards, and contracts into atomic requirements with assigned responsibilities (RACI).
  • Requirements Traceability Matrix (RTM): Bi-directional linkage from a requirement to a 3D model node, drawing, and acceptance test certificate.
  • Verification & Validation (V&V) control: Tracking the compliance confirmation status of every requirement across all lifecycle stages.
Business Value & ROI

Business Value & ROI

  • 100% compliance traceability: Guaranteed adherence to standards, compared to 70–80% reliability with traditional paper-based approaches.
  • 30–50% less effort on regulatory reporting: Automated generation of evidentiary compliance bases for regulatory inspections.
  • Protection of investments and schedules: Saving hundreds of millions of dollars in Interest During Construction (IDC) by preventing commissioning delays.

Configuration Management & Digital Asset Baselines

Locks down approved configuration baselines, prevents uncontrolled scope growth, and monitors technical deviations across every lifecycle stage.

Challenges & Risks

Problems Addressed by the Module

  • Loss of baseline control: Inability to instantly reconstruct the exact physical configuration (As-Built) for an audit or incident investigation.
  • "Configuration Triangle" mismatch: The physical state of the facility diverges from the design documentation and safety justification.
  • Hidden accumulation of deviations: Uncontrolled modifications that only surface during commissioning or facility handover phases.
Core Capabilities

Core Functionality

  • Configuration baselining: Freezing and controlling configuration snapshots (As-Designed, As-Built, As-Operated) at key project milestones.
  • Digital snapshot restoration: The ability to accurately reconstruct the state of equipment and documentation for any past date.
  • Automated deviation audits: Instant identification of discrepancies between the approved baseline plan and current working models.
Business Value & ROI

Business Value & ROI

  • 15–20% reduction in unplanned rework: Achieved by eliminating unauthorized field modifications.
  • 30% CAPEX reduction for fleet projects: NOAK (Nth-Of-A-Kind) cost savings driven by strict adherence to baseline technological solutions.
  • Avoidance of baseline reconstitution costs: Eliminating "post-mortem" audits, which are 5-10 times more expensive than synchronous configuration management.

Engineering Change Management & Multi-Discipline Impact

Mitigates schedule risks with automated impact analysis, instantly evaluating the downstream impact of changes across documents, specifications, and the supply chain.

Challenges & Risks

Problems Addressed by the Module

  • Uncontrolled "rogue" modifications: Contractors altering installations without proper engineering evaluation and official change notices.
  • Cascading engineering errors: Failing to understand how modifying a single pipe impacts adjacent disciplines, seismic safety, and procurement.
  • Unjustified financial claims: Disputes with contractors demanding payment for additional volumes generated by unapproved modifications.
Core Capabilities

Core Functionality

  • End-to-end ECR/ECN process: Digital workflows for registering Engineering Change Requests (ECR) and issuing official Engineering Change Notices (ECN).
  • Multi-criteria Impact Analysis: Automated calculation of a change's impact on the 3D model, Primavera schedule, budget, and safety justification.
  • Strict SLA control: Monitoring Change Control Board (CCB) approval deadlines with automated escalation for delays.
Business Value & ROI

Business Value & ROI

  • 2–5x reduction in rework costs: All changes are virtually validated and cost-estimated before physical execution on site.
  • Total scope control: Complete elimination of unjustified payouts to contractors for unauthorized field modifications.
  • 5–20% lower O&M phase costs: Achieved by maintaining absolutely accurate As-Built documentation for future operations.

4D Simulation & Construction Scheduling

Links master project schedules directly to federated 3D model components to validate constructability, resolve site spatial conflicts, and track construction milestones.

Challenges & Risks

Problems Addressed by the Module

  • Spatiotemporal site conflicts: Clashing operational zones of heavy cranes and contractor interference in confined workspaces.
  • Schedule "blindness": The inability to adequately evaluate multi-thousand-line Primavera P6 schedules using flat Gantt charts.
  • Erection sequence errors: Blocking installation hatches with heavy equipment due to incorrect construction sequencing.
Core Capabilities

Core Functionality

  • Direct Primavera/MS Project synchronization: Linking WBS schedule activities directly to 3D elements of the digital model.
  • 4D construction simulation: Visual time-based modeling of construction, erection, and commissioning sequences.
  • 3D critical path analysis: Interactive highlighting of critical path activities directly within the digital twin's virtual space.
Business Value & ROI

Business Value & ROI

  • 10–15% shorter construction schedules: Driven by the identification of hidden schedule reserves and parallel installation paths.
  • 15–25% less equipment and labor idle time: Precise visualization of available work fronts for contractors prior to shift start.
  • Massive savings on bank interest (IDC): Drastic reduction of financial burdens by preventing project handover delays.

5D Cost Engineering & Dynamic Quantity Takeoffs

Generates Bills of Quantities directly from the model and connects earned value metrics to physical components for real-time variance and budget tracking.

Challenges & Risks

Problems Addressed by the Module

  • Overpayments for inflated volumes: Budget overruns caused by paying contractors for physically unverified work volumes and materials.
  • Disconnect between finance and engineering: Lack of transparent linkage between cost estimates, Bill of Quantities (BOQ), and actual site progress.
  • Cash flow blind spots: The inability to rapidly forecast the final project cost via Estimate at Completion (EAC).
Core Capabilities

Core Functionality

  • Dynamic 5D QTO model: Automated calculation of Quantity Takeoffs directly from the 3D model, linked to the Cost Breakdown Structure (CBS).
  • Earned Value Management (EVM): End-to-end, real-time tracking of CPI, SPI, EV, and AC performance metrics.
  • 3D-linked payment approvals: Signing off on payment certificates only after digital confirmation of physical volumes within the 3D model.
Business Value & ROI

Business Value & ROI

  • Zero contractor overpayments: 100% auditability of actually executed material volumes and construction work.
  • Enhanced cost estimation accuracy: Achieving Class 1/2 budgeting reliability according to AACE international standards.
  • Early cash flow gap prevention: Timely identification of cost overrun risks through continuous financial forecasting.

Supplier Technical Audits & Delivery Readiness

Tracks equipment manufacturing milestones, FAT sign-offs, and shipping schedules linked to model elements—eliminating site idle time.

Challenges & Risks

Problems Addressed by the Module

  • Delivery of non-conforming equipment: Cargo arriving on-site without quality passports, material certificates, or test reports.
  • CFSI risks: The infiltration of Counterfeit, Fraudulent, and Suspect Items that critically degrade facility safety.
  • Crew idle time: Construction schedule disruptions caused by sudden manufacturing or shipping delays from vendors.
Core Capabilities

Core Functionality

  • End-to-end fabrication tracking: Monitoring PO status from placement through Factory (FAT) and Site Acceptance Testing (SAT).
  • Hold / Witness Point management: Strict oversight of quality checkpoints directly at the manufacturers' fabrication shops.
  • Digital equipment passports: Automated assembly of the full evidentiary documentation dossier prior to cargo arrival on site.
Business Value & ROI

Business Value & ROI

  • Elimination of site idle time: Synchronizing logistics with the construction schedule and eradicating documentation bottlenecks.
  • 40–60% faster inbound inspections: Accelerating the equipment acceptance process by the owner and regulatory bodies.
  • 15–20% lower defect replacement costs: Identifying technological manufacturing defects before the equipment leaves the vendor's shop.

Field Quality Control & Field Commissioning

Accelerates handover milestones by linking inspection notices, field checklists, and acceptance records directly to equipment tags, locations, and approved drawings.

Challenges & Risks

Problems Addressed by the Module

  • Paper-based inspection routines: Maintaining paper defect logs and manually transferring data into Excel, draining hours of productive time.
  • Lost defects and punch-list items: Misplacing punch-list remarks and delaying the sign-off of hidden work certificates.
  • Commissioning and handover delays: Protracted collection of fragmented paper evidence packages when transferring systems from construction to commissioning teams.
Core Capabilities

Core Functionality

  • Mobile inspector workspace: Full tablet operability in offline mode with subsequent auto-synchronization of photos and remarks to the server.
  • Digital Inspection and Test Plans (ITP): Tracking inspection points, executing digital checklists, and auto-routing tasks to technical supervisors.
  • NFC/QR and geospatial tagging: Instant scanning of equipment tags with precise geospatial linking of defects to the 3D model coordinates.
Business Value & ROI

Business Value & ROI

  • 3x faster punch-list closure: Instant delivery of non-conformance reports and instructions to responsible executors.
  • 20–40% less inspector administrative effort: Complete elimination of manual report generation and paper-to-digital data entry.
  • 20–50% cheaper facility handover: Automated generation of digital evidentiary quality packages for acceptance committees.

Non-Conformance Management & Root-Cause CAPA

Logs on-site defects immediately, identifies root causes, and tracks corrective and preventive actions (CAPA) through to closure.

Challenges & Risks

Problems Addressed by the Module

  • Recurring systemic defects: Lack of Root-Cause Analysis leading to the repetition of identical flaws across different construction zones.
  • Fragmented non-conformance tracking: Difficulty in monitoring the timely rectification of defects across multiple subcontractors.
  • Stop-Work Order risks: Loss of regulatory trust due to opaque quality management and defect resolution procedures.
Core Capabilities

Core Functionality

  • End-to-end NCR lifecycle: Registration, categorization, and strict verification of non-conformance closures across all disciplines.
  • Closed-loop CAPA workflows: Automating Corrective and Preventive Actions with systemic Root-Cause Analysis (e.g., Ishikawa / 5 Whys).
  • Contractor scorecards: Real-time monitoring of quality metrics, delays, and defect recurrence rates for every individual subcontractor.
Business Value & ROI

Business Value & ROI

  • 20–30% reduction in rework costs: Achieved by identifying and eliminating systemic, rather than local, causes of defects.
  • Guaranteed standard compliance: Fulfilling the strict requirements of ISO 9001, ISO 19443, ASME NQA-1, and IAEA GSR on a digital level.
  • Reduced Owner audit risks: Successful passage of regulatory inspections powered by a transparent, auditable digital trail.

Cross-Contractor Interface & Boundary Management

Clearly defines technical battery limits and responsibility matrices, preventing interface gaps, work-front handover delays, and contractual claims.

Challenges & Risks

Problems Addressed by the Module

  • Scope boundary conflicts: Physical and procedural disconnects between the work packages of builders, mechanical installers, and electricians.
  • Work-front handover delays: Crews unable to access the site due to predecessor delays or a lack of formalized zone handovers.
  • Multi-million dollar contractual claims: Protracted litigation caused by contractors mutually blaming each other for schedule disruptions.
Core Capabilities

Core Functionality

  • Unified interface portal: Centralized logging of official correspondence, Minutes of Meeting (MoMs), and Battery Limit registries.
  • Formalized Interface Sign-off: A transparent digital procedure for the mutual signing of handover certificates between interfacing contractors.
  • Boundary RACI matrix: Strict linkage of interface points to specific contracts to eliminate "orphan" or disputed scope zones.
Business Value & ROI

Business Value & ROI

  • Prevention of contractual claims: Eliminating disputes that can account for 5–10% of the total EPC contract value in mega-projects.
  • 3–5x faster dispute resolution: Instant retrieval of a legally binding, digital trail of approvals at scope boundaries.
  • 15–25% less crew idle time: Ensuring seamless work-front transitions from one contractor organization to the next.

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The right starting module.

Describe your engineering workflows, existing software stack, and current project stage. We will configure the optimal module selection and pilot roadmap for your scope.

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Domain consultants, on-site forward deployed engineers, and in-perimeter software specialists bridge the gap between our digital platform and your critical field workflows.

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Can a module be deployed on its own?

Yes. Any of the 12 modules can be purchased and deployed on its own, without the full platform, and other modules can be connected later. The deployment scope and commercial proposal are agreed per project.

How do the modules work together?

The modules share one data structure: requirements, documents, the digital twin and site control use a common asset model. A change made in one module is therefore visible in the linked documents, registers and schedules.

What happens when I prepare a scope?

Select modules, open the summary and remove any you do not need. Download the selection or attach it to an enquiry; it is retained across pages in the same tab. Pricing and terms are agreed separately.

PROJECT SCOPE

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PRODUCT · SCOPE

Capabilities and scope.

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REBARIO · ARCHITECTURE

Platform architecture

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01 / DATA & DOCS 02 / REQUIREMENTS 03 / DIGITAL TWIN 04 / QUALITY & FIELD DocM EDM BIM RM CM ChM 4D 5D Supply QC Site QC NCR Interfaces REBARIO CORE